[3][4], A saw blade with diamond grit bonded to the cuttung surface, Application of sintered metal-bonded diamond blades, "Desert Diamond Industries Frequently Asked Questions", "How to Choose the Right Diamond Saw Blade", International Union of Bricklayers and Allied Craftworkers, Operative Plasterers' and Cement Masons' International Association, https://en.wikipedia.org/w/index.php?title=Diamond_blade&oldid=993877164, Wikipedia articles needing clarification from October 2015, Creative Commons Attribution-ShareAlike License, This page was last edited on 12 December 2020, at 23:43. RIDGID 4.5 in. Lead off adjustment is set correctly, to allow the blade to travel straight. Each saw blade art print is produced using archival inks, ships within 48 hours, and comes with a 30-day money back guarantee! Silver brazed and laser welded diamond blades do not have this weakness because their diamond segments and steel core are treated separately. Consequently, the diameter of wholly sintered diamond blades is not very large, normally not more than 400 millimetres (16 in). When water cannot be used (in, for example, electrical saws), measures should be taken to ensure that the operator does not inhale the dust created by the process, which can cause silicosis, a serious lung disease. Don’t use a new diamond saw blade or remount a used blade which has a core that is not flat or is cracked, which shows segment damage or loss, or which has a damaged arbor hole. Unlike most other blades, diamond blades don’t cut the material. DO NOT use abrasive blades on a table saw to cut metal. Silver brazed diamond blades' diamond segments are brazed to the steel core using a silver solder. Quick View. For cutting concrete, a diamond blade such as a segmented or turbo rim blade is … Gravity feed does not supply a sufficient water flow. Quick View. Diamond blade breakage is far less common than an abrasive blade shattering, diamond-blades can lose a section causing injury as well and the results are extremely deadly. Grinding wheel guards are one of the key components in keeping grinding wheel mishaps from becoming personal injuries. Pearl Abrasive Company has been supplying quality, innovative tools to welding, construction, tile and flooring professionals since 1968. These Premium grade, Turbo segmented diamond blades deliver a faster, smoother cut of ductile iron pipe than an abrasive blade. Red Gullet Diamond Blade. Do be sure that the diamond blade is mounted on a correct diameter blade shaft between proper blade flanges and is securely hand tightened with the wrench provided or an adjustable wrench no longer than 8". Do examine blade periodically for heat marks or cracks in the steel center or segments, or excessive wear under the segments. Do follow manufacturer’s recommendation regarding specification for material to be cut and suitability for dry cutting applications. Don’t force blade onto machine blade shaft, alter the size of the mounting hole, or tighten mounting nut excessively. Consult the operating manual from the saw manufacturer for proper machine maintenance conditions. DO FOLLOW THE MANUFACTURER’S RECOMMENDED PULLEY SIZES AND OPERATING SPEEDS. With thousands of saw blade metal … For example, if the horsepower of a saw machine is large, the diamond concentration of the diamond blade should be higher, or the bond should be harder. Additional factors to consider are the type and power of the equipment to be used and the availability of water. All saw blade metal prints are produced using 1/8th inch thick aluminum, ship within 48 hours, and include a 30-day money-back guarantee. There are other factors that should be considered when choosing a diamond blade for a particular application. Buy saw blade metal prints from our community of independent artists. Generally, there are three types of sintered metal-bonded diamond blades according to their manufacturing methods: wholly sintered diamond blades, silver brazed diamond blades and laser welded diamond blades. The bond controls the rate at which the diamond segments wear down allowing new diamonds to become exposed at the surface to continue grinding with a "sharp" edge. V-belts should be properly tensioned and pulleys checked for excessive wear. Forcing the blade may cause overheating or blade damage. Don’t use a diamond saw blade without checking manufacturer’s recommendations for the material to be cut. Detroit Industrial 40th Anniversary Diamond Blade. Yellow Jacket Diamond Blade. Our policy has always been based on one goal - to offer you high quality products at competitive prices. A diamond blade is a saw blade which has diamonds fixed on its edge for cutting hard or abrasive materials. During the diamond cutting operation, the surface speed may reach 30 m/sec, if using a high speed diamond cutting … We care to deliver right choices that matter to your market and application... We use cookies in order to improve site performance, offer you a better browsing experience and enable you to easily share content. Instead, we recommend using a diamond blade that’s rated to cut ferrous metal. Our Premium Diamond Blades, available in a variety of sizes and rim types, are designed to cut up to 40% faster and last up to 4x longer than competitor diamond blades. These blades consist of a steel core (the base is steel plate, unlike that of the wires used in diamond wire saws) and diamond segments, which are made by combining synthetic diamond crystals with metal powder and then sintering them. Metal Cutting Diamond Blade. See why machine conversions should always be performed by by the machine manufacturer or other authorized machine/equipment repair or rebuild organizations. Don’t cut or grind with the sides of a diamond blade. Don’t use mounting flanges on which the bearing surfaces are not clean and flat. The core is typically a round flat metal disc used to support the outer segments. These blades can only be used in wet cuttings. Blades using diamonds embedded in a metal coating, typically of nickel electroplated onto a steel blade base, can be made to be very thin—blades can be tens of micrometres thick, for use in precise cuttings. Pearl offers full lines of diamonds and abrasives for cutting metal, grinding metal, cutting … Do operate with blade guard in place and properly secured. Cooling can be increased by allowing the blade to spin freely out of the cut. Use varsol or … NEVER OPERATE ANY SAW, WET OR DRY, WITHOUT A BLADE GUARD! Do wear proper safety equipment at all times. Diamond blades are available in different shapes: Diamond blades designed for specific uses include marble, granite, concrete, asphalt, masonry, and gem-cutting blades. $14.99. Do check the mounting flanges to be sure that they are of equal or correct diameter, that they do not show excessive wear, and that they are flat. Diamond Extreme All Purpose Heavy Duty 4 1/2-Inch (4.5") X .100 X 7/8"-5/8" Metal Cutting Diamond Blade for Rebar, Ductile Pipe, Angle Iron, Steel Plating and Similar Materials (4.5-Inch) 4.4 out of 5 … Many blades are designed to operate either wet or dry. Do follow the manufacturer’s recommendation for operating speeds for specific blade diameters. How are diamond blades made? Metal in the diamond rim can get so hot that it actually covers the diamonds. Some cores have spaces (known as gullets) between segments to provide cooling and slurry removal, while others have a single continuous rim for smoother cutting. A diamond blade grinds, rather than cuts, through material. Continuous Rim Diamond The KING DIAMOND 7 in. Don’t use the blade to cut material other than that recommended by the manufacturer for that specific blade type. Do inspect the diamond blade periodically during use for core flatness, fatigue cracks, segment damage, undercutting and damage to the arbor hole. Don’t stand in direct line with dry diamond or abrasive blades during start-up or operation. However, when cutting very hard or abrasive materials, e.g., concrete containing reinforcing rebar, laser welded diamond blades should also be used with adequate water. Our Max Efficiency line of circular saw blades are engineered to provide longer blade life and up to 70% faster cutting and cordless runtime compared to standard blades. Do be sure that the diamond saw blade is mounted on a correct diameter blade shaft between proper blade flanges and is securely hand-tightened with a wrench. All of the diamond particles are on the exterior cutting edge of the blade, with no metal-diamond mixture. Either condition can result in unsafe operating conditions and excessive blade wear. The Ductile Iron Blades also provide extended cutting … This means that these types of diamond blade may deform in high-load and high-intensity cutting processes and can exhibit low cutting efficiency. Long wearing diamond abrasive wheel maintains blade diameter for life of blade for a consistent depth of cut Ideal for cutting ferrous and non-ferrous metals including iron, steel, stainless-steel, rebar, copper, … The steel core can vary in design. Diamond blades are made up of two components: the steel core and the segment. Vacuum Brazed Diamond Cutting Edge last 100 Times Longer than Standard Abrasive Blades Steel Core for Consistent Cutting Capacity Throughout the Life of the Blade Segmented Rim Reduces Heat Build … Lapping steel with diamond works only because it does not get hot. Masonry Concrete Cutting Blades. Almost gone . The type of core that can be used depends on the type of materials that the diamond blade is designed to cut. FOR SPECIFIC BLADE DIAMETERS, REFER TO MANUFACTURER’S OPERATING MANUAL. Don’t force the blade into the material; allow the blade to cut at its own speed. Free shipping . As mentioned in the Metal Bond explanation, harder materials are best cut … These will last much longer, cut faster and cleaner, and wear down much slower than abrasive discs. Core are treated separately amount of sparks as diamond blades is not very large diamond grit, to through! Also known as the `` cutting teeth '' of will a diamond blade cut metal blade should considered. Blade. [ 2 ] water pumps on concrete saws are `` booster '' pumps and!, Turbo segmented diamond blades used on high speed saws checked for excessive wear under the segments to. Flow to each side of the blade to travel straight ductile iron pipe than an abrasive blade. 2... 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